our work

Our Work

We believe that our work speaks for itself, highlighting our workmanship and skills, and our focus on quality. Prime Fabrication takes pride in exceeding expectations and helping our clients succeed.

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Projects we’ve completed

U.S. Embassy Refurbishment and Upgrade, North Sydney

Prime Fabrication was tasked with contracting qualified welders and boilermakers, following welding procedures and testing and providing welding supplies.

Client: Michael Baker Global Services

Services provided:
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Design and development of welding procedure qualification records and qualified welding procedures in accordance with American Welding Society (AWS D1.1) standard.
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Conduct all welder qualification tests to above procedures – we did over 60 welding tests.
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Supply contract coded welders – about 15 in total.
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Train and qualify non Prime Fabrication personnel to above welding procedures.
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Conduct all visual weld inspection in conjunction with Inspection Test Plan.
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Conduct all visual bolting inspection in conjunction with Inspection Test Plan.
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Organise and facilitate ultrasonic testing when required.
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Liaised with government departments on behalf of client on all welding related matters.
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Recommend and supply all welding equipment (approx. 30 machines) to suit environment and application.
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Recommend and supply all welding consumables. (Approx. 4,000kg).

Fabrication Projects in Sydney Metro Area

Prime Fabrication was tasked with conducting welder qualification training, undertaking various welding procedures and providing welding supplies for this project.

Client: Instyle Fabrication

Services provided:
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Design and development of welding procedure qualification record and qualified welding procedure in accordance with AS/NZS 1554.1 - 2014.
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Ongoing supply of contract welders – around 12 in total.
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Liaise with site engineers on behalf of Instyle Fabrication.
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Conduct welder qualification tests to above welding procedures.
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Support client with welding interpretation and reporting of RMS B204 welding requirements.
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Regular onsite visual inspection of welding in accordance with AS/NZS 1554.1 – 2014.
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Provide reports on all visual welding inspection.
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Welder training for Instyle Fabrication personnel at Prime Fabrication facility.

M5 Westconnex – St Peters site

Prime Fabrication was brought on board to provide welding supplies and welding consultation for the project.

Client: CPB

Services provided:
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Supplied all welding consumables and related product for duration of the project.
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Provide welding consultation and recommendation on Road Header repair.
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Work in conjunction with the repair shop in providing technical support for refurbishment and replacement of welding equipment.
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Recommend new welding consumables for specific applications for process improvement.

MR344 Wentworth Avenue, Underpass, Mascot

The project required various welding activities from screw pile manufacture to installation. Prime Fabrication was requested to work in conjunction with a subcontractor and directly with Keller to ensure welding conformance to RMS specifications.

Client: Keller Construction

Services provided:
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Engaged as welding inspector to liaise on site with RMS inspector and John Holland engineers during fabrication of screw piles to RMS B204.
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Design and development of welding procedure qualification record and qualified welding procedure to manufacture screw piles in accordance with B204 requirements.
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Conduct welder qualification tests to above welding procedures.
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Support client with welding interpretation and reporting of RMS B204 welding requirements.
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Regular onsite visual inspection of screw pile fabrication and welding in accordance with AS/NZS 1554.3 – 2014.
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Provide reports on all visual welding inspections.
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Organise and facilitate all MPI testing on screw piles.

SydneyMetro2 (Martin Place) M5MOC3 (Arncliffe)

Prime Fabrication was recommended by CPB to John Holland, for the use of our various welding and fabrication services.

Client: John Holland

Services provided:
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Onsite visual welding inspection of piling cages in accordance with AS/NZS 1554.3 – 2014.
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Review and confirm all sub-contractor welding procedures and welder qualification documentation in accordance with RMS B204.
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Visual welding inspection of Skin Elements (Vaults) for tunnelling operation.
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Provide reports on all visual welding inspections.
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Liaised on with sub-contractor on behalf of John Holland to ensure compliance to code requirements.
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Supplying welding consumables and related product for multiple sites.
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Provide welding consultation on various applications.

M5MOC3 (Arncliffe), Norwest Rail link (Cheltenham, Epping)

Prime Fabrication was hired for the project as Kenny Constructions required welding support for all RMS related welding activities.

Client: Kenny Constructions

Services provided:
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Design and development of welding procedure qualification record and qualified welding procedure to manufacture screw piles in accordance with B204 requirements.
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Conduct welder qualification tests to above welding procedures.
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Support client with welding interpretation and reporting of RMS B204 welding requirements.
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Regular onsite visual inspection of rebar mat and cage fabrication and welding in accordance with AS/NZS 1554.3 – 2014.
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Provide reports on all visual welding inspections.
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Welder training for Kenny Construction personnel at Prime Fabrication welding facility.

Old Wallgrove Rd Upgrade, Reedy Creek Bridge

Daracon Group required welding inspection services, which is why Prime Fabrication was hired for the project.

Client: Daracon Group

Services provided:
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Liaise on site with the RMS inspector.
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Verify subcontractor welding documentation suitability for RMS B204 requirements.
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Visual inspections of rebar splice and cross joints in accordance with AS/NZS 1554.3 – 2014.
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Support client with welding interpretation and reporting of RMS B204 welding requirements.
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Ongoing onsite visual inspection of all welding activities.
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Provide reports on all visual welding inspections.

M4 expansion (Westconnex)

Prime Fabrication was tasked with welding inspection and auditing services for duration of the project.

Client: CPB Contractors

Services provided:
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Liaise on site with CPB engineers on multiple sites.
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Verify subcontractor welding documentation suitability for RMS B204 requirements.
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Verify subcontractor welder qualification to above procedures.
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Visual inspections of rebar splice and cross joints in accordance with AS/NZS 1554.3 – 2014.
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Sign off headstocks prior to lifting – up to 72T.
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Visual inspection of pile cages in accordance with AS/NZS 1554.3 – 2014.
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Support client with welding interpretation and reporting of RMS B204 welding requirements.
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Ongoing onsite visual inspection of all welding activities.
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Welding inspection of sub-contractor fabrication at their facility.
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Liaise with multiple sub-contractors on site for all welding activities to ensure compliance to AS/NZS 1554.1SP - 2104.
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Provide reports on all visual welding inspections.
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Supply of welding consumables for sub-contractors on site.

Sydney Metro (On-site)

Prime Fabrication has supported CPB for a project where additional site welders were required to keep up with production demands. This eventuated due to another rebar manufacturer subcontractor failing welding standards.

Client: CPB Contractors

Services provided:
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Qualified Welding Supervisor/Inspector led a team of 15 welders to expedite & ensure quality welding on site.
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Welding consultation to field welding engineering issues raised by CPB & Sydney Metro Engineers.
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Workforce of 10 welders (qualified to Prime Fabrication’s strict welding procedures) working on rebar.
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On site representative that has capabilities in welding inspection, certified welding supervisor & ex product manager for Lincoln Electric (Tier 1 welding consumable supplier).

Need a certified metal fabricator?

At Prime Fabrication, we pride ourselves on our excellent work ethic, attention to detail and high standards of quality, ensuring every project is not just a number but a reflection of your objectives and desired outcome. From design through to final delivery, we closely collaborate with you – getting your feedback and communicating our work so you have a clear picture of where we are at in the project. This level of detail, customer service and quality management is what gets us a high percentage of repeat and referral business.

If you are looking for an experienced fabricator who will get the job done right, contact Prime Fabrication today.