aluminium fabrication

Experienced Sydney Aluminium Fabrication

We deliver custom aluminium fabrication projects of all sizes

tubes 1

Certified Aluminium Fabrication

We are specialists in aluminium fabrication, and our teams hold all of the relevant Australian and international welding certifications.

trophy (12) 1

40 Years Experience

We have 40 years experience helping companies across Sydney. We work on our modern premises or we can come to you.

metal 1

All Aluminium Projects

At Prime Fabrication, we take on all aluminium projects, whether one-off projects or large production runs. We specialise in custom fabrication.

Aluminium Fabrication Projects

Aluminium Fabrication Projects We Can Help With

Gates & Fences
Gates & Fences

Because it is light, strong, and resistant to corrosion, aluminium is popular for elegant gates and fences. We fabricate sturdy security gates for commercial premises and beautiful fences for homes, helping you create custom designs that will last for decades.

Screens & Awnings
Screens & Awnings

Screens and awnings are an effective way to regulate the amount of heat and light entering a building, and offer privacy and security. We design and fabricate stylish and functional aluminium awnings and screens.

Window Frames
Window Frames

Aluminium window frames are popular because they are light and durable, as well as providing excellent corrosion resistance and security. We fabricate high quality aluminium frames with a range of finishes, whether large commercial windows or frames for the home.

Mobile Stairs & Work platforms
Mobile Stairs & Work platforms

Mobile stairs and work platforms need to be exceptionally sturdy yet lightweight enough to move around easily. Our aluminium access products use high-grade materials and follow stringent safety standards. They are weather resistant and durable, helping them survive heavy use unscathed.


Aluminium is ubiquitous for boat builders due to its corrosion resistance and excellent strength-to-weight ratio. We help marine boat manufacturers and engineers fabricate boats of all shapes and sizes, following the highest standards, and specialise in custom services.

Custom Trays and Trailers
Custom Trays and Trailers

Aluminium is popular for trailers, trays, and canopies because it is light and promotes fuel-efficiency, while offering strength and corrosion resistance. We manufacture rugged trailers, trays, and canopies for trailers and utes that handle heavy loads and rough roads without complaint.



check-mark (7)
AS 1796 Certificate 10 - Welding Supervisor
check-mark (7)
Licensed Rail Industry Worker
check-mark (7)
Welding Inspector
check-mark (7)
Elevated Work Platform (EWP) qualified
check-mark (7)
International Welding Specialist - IIW
check-mark (7)
Level 2 Magnetic Particle Inspection (MPI)
check-mark (7)
1554.1 Structural Steel Welding
check-mark (7)
Advanced Trade Certificate - Engineering & Fabrication

We have the experience and qualifications to complete almost any MIG or TIG welding and fabrication project. If you've found it hard to get someone with the right skills for your job, give us a call.


Our Reviews

Of course, don’t just take our word for it. Here are some reviews from previous clients delighted with our work

Peter Howard
Peter Howard
After our own cutting machine broke down I requested an urgent set of 304 stainless-steel sheet parts from Prime Fabrications in Regents Park. They responded really quickly, providing the parts at very short notice and at a reasonable price. Well done guys - really impressive. I'm sure we'll use you again. Thank you.
Stefan Bakalar
Stefan Bakalar
Prime Fabrication's work is flawless, and their team provides a perfect mix of professionalism and top-quality workmanship. With expertise in design, pipework and boiler-making, polishing and powder coating, assembly, fabrication, machining, and certified welding and more they completed projects to the highest standards. We had an excellent cooperation with Gab, and look forward to future projects with Prime Fabrication. Highly recommended for their dedication to quality and customer satisfaction.
Russell Francis
Russell Francis
I just want to thank you guys for the outstanding workmanship and service you provided. The quality of your structural metal fabrication and attention to detail would pass any independent inspection.
Great fabrication company. They can do high quality custom work.
Brad Wilson
Brad Wilson
The guys at Prime Fabrication Sydney were helpful and provided a quick quote. The price was good and the quality of work on our stainless steel stair railings was great.
Aluminium Fabrication Services

Our Aluminium Fabrication Services

At our fully equipped shop, we have the right tools, technology, and expertise to cover all stages of aluminium fabrication.



Aluminium’s unique characteristics can make welding difficult, our welders are experienced and qualified to work with this metal.



Using a guillotine or oxy or plasma cutters we can cut aluminium with exceptional precision.

bending (1)


We can bend aluminium sheets and pipes carefully and accurately.



We can machine aluminium into a range of profiles and designs.



We can cut large sheets of metal into shapes and sizes, or cut out blanks with smooth, even edges.

saw-machine 1


Our cropping machines can cut sections of aluminium to the desired length without wasting material or leaving rough edges.

About Us

About Us

We have 40 years of experience in fabrication and welding and are able to assist with all types of aluminium fabrication, from small custom jobs to large-scale projects. No matter what your requirements are, we will be able to provide you with a solution that meets your needs and budget.

We use a range of techniques to manipulate aluminium. Our qualified teams can fabricate components with accuracy and to your exact specifications. We work closely with you from initial planning through to your final inspection.


Sydney-Wide Aluminium Fabrication

We provide a range of metal fabrication services in Sydney, including aluminium fabrication for clients of all sizes, working in our fully equipped shop or at your business/worksite.






Castle Hill









Northern Beaches





Seven Hills


St Marys

Sydney CBD

Taren Point


Wetherill Park


Our Process

Our Process

We work with our clients to ensure that you get the results you expect the first time.

Initial project discussion

During our initial conversation, will discuss your aluminium fabrication work, what we can do, and any limitations you need to be aware of. We'll trying to give you an estimated price range so that you can decide whether to move ahead.

Design Review

During the design review process, we are happy to provide advice on your design. We will also check your drawings and plans to make sure we understand exactly what you need.


Once we have a good idea of exactly what you need and what work is involved, we can give you a quote and a realistic timeline for the project. Get more information about our pricing here. 

Complete fabrication work

Once you agree to proceed, our highly skilled fabricators will follow your designs, cutting, machining, and working the metal to create a high quality product that matches your specifications.

Quality check

We stand by our products and follow a strict and comprehensive quality check process. This makes sure that the component matches your design and includes no weaknesses or imperfections.

Client Acceptance

Once you are happy with the final product, then you can accept it and signal to us that it meets your requirements. We are always open to feedback and new ideas.

why Aluminium is used

Why Is Aluminium Used in Fabrication?

Aluminium is a commonly used for fabrication because, apart from availability and relatively low cost, it has some unique qualities.

check (2)

High Strength to Weight Ratio

Aluminium is a lightweight, durable metal that possesses a high strength-to-weight ratio. This versatility makes it a prime choice for boats, aerospace, the automotive industry, and architectural features.

check (2)


Because aluminium is ductile and malleable, it is relatively easy to shape, mould, and form with the right fabrication equipment and expertise. Skilled fabricators can create intricate aerospace components or elegant balustrades.

check (2)

Corrosion and Weather Resistant

Aluminium develops a thin layer that protects it from corrosion, making it a good choice in exposed locations. Boats, security screens, and architectural features all take advantage of this resistance.

Experienced Aluminium Fabrication Professionals in Sydney

With over 40-years experience, Prime Fabrication offers custom aluminium fabrication across the Sydney region. We have worked for a number of clients, large and small, using our extensive, modern facilities or working onsite. Our versatile, fully qualified teams have a deep understanding of multiple industries, from aerospace to food production facilities.

Because we listen at all stages of the process, we develop lasting partnerships with clients who understand that we deliver high quality aluminium fabrication on time and within budget. Our professionalism, reliability, and expertise speaks for itself, and our knowledgeable teams are always ready to offer advice if you have any inquiries.